High-Performance Transformers for Aviation Applications

Powering Precision Where It Matters Most

Aviation systems operate in an environment where precision, resilience, and absolute reliability are not just expected—they’re required. Whether mounted onboard an aircraft or supporting vital ground infrastructure, electrical components must perform flawlessly under extreme stress, temperature shifts, vibration, and altitude. At Control Transformer, we engineer aviation-ready transformer solutions to thrive in these conditions—supporting everything from radar and navigation systems to cockpit electronics and simulators.

Our 400 Hz transformers are purpose-built to meet the unique requirements of aerospace and aviation applications, offering high power density in lightweight, compact footprints. Designed and manufactured in the U.S., our engineered-to-order transformers are trusted in mission-critical systems including 400 Hz ground power support and runway lighting. With a focus on longevity, durability, and seamless integration, we help aviation engineers meet today's rigorous standards while preparing for tomorrow’s challenges.

Engineered for the Skies: Meeting Aviation's Unique Demands

In the aviation industry, electrical components must withstand extreme conditions—ranging from significant temperature fluctuations and continuous vibrations to stringent weight and space constraints. Control Transformer's aviation-grade transformers are meticulously designed to address these challenges, ensuring optimal performance and reliability.

• Lightweight and Compact Design: Recognizing the critical importance of weight and space in mobile power supply design, our transformers are engineered to be both lightweight and compact. This design philosophy facilitates easier integration into various aircraft systems and configurations without compromising performance.
• Thermal and Vibration Resilience: Our transformers are built to endure the rigorous thermal cycles and vibrations inherent in global airport environments. This resilience ensures consistent performance and longevity, even under the most demanding conditions.

Through these engineered features, Control Transformer delivers solutions that meet the rigorous demands of airport operations applications, ensuring reliability.

Aviation Applications We Support

Control Transformer's aviation-grade transformers are integral to various critical systems within the aerospace sector, ensuring optimal performance and reliability. Our products are utilized in:

• Power Distribution Modules: Ensuring efficient power management across various aircraft systems, our transformers contribute to the safe and effective operation of electrical subsystems.
• Airport Runway Lighting: Our transformers provide stable, consistent power for runway and taxiway lighting systems, ensuring visibility and operational safety in all conditions.
• Line Voltage Drop Compensators (for providing power through line cables over longer distances without worrying about line voltage dropping)

By delivering reliable power solutions across these applications, Control Transformer plays a vital role in maintaining the safety and efficiency of aviation operations.

Compliance & Certification: Ensuring Safety and Reliability

At Control Transformer, our commitment to quality is demonstrated through adherence to rigorous UL and ANSI standards, ensuring our products meet the highest safety and performance benchmarks.

• ANSI C57 Series Standards: We align our manufacturing processes with the ANSI C57 series, which outlines standards for transformer design, testing, and performance, ensuring our products are robust and reliable for various applications.
• SAE AS9003 Compliance: Our Quality Management System complies with SAE AS9003, a standard developed specifically for Aviation, Space, and Defense organizations to ensure rigorous testing, traceability, and documentation requirements are met for high-reliability components.

By adhering to these established standards, Control Transformer delivers products that provide dependable performance in demanding aviation environments.

Made for Engineers. Trusted by Innovators.

At Control Transformer, we go beyond supplying components—we collaborate with aviation professionals to engineer solutions that meet the industry's stringent demands. Our commitment to excellence is reflected in:

• Extensive Industry Experience: With over 70 years of expertise, we understand the unique challenges of aviation applications and have a proven track record of delivering reliable solutions.
• Custom Engineering Support: Our team works closely with clients to design transformers that meet specific requirements, ensuring optimal performance and integration.
• U.S.-Based Manufacturing: All our products are manufactured in the United States, allowing for stringent quality control and faster delivery times.
• Rapid Turnaround: We prioritize efficiency, offering quick turnaround times without compromising on quality, to keep your projects on schedule.
• Rigorous Quality Assurance: Our transformers undergo comprehensive testing to ensure they meet the highest standards of safety and performance.

By partnering with Control Transformer, you're choosing a team dedicated to innovation, quality, and customer satisfaction in the aviation industry.

Ready for Takeoff?

In aviation, precision and reliability are non-negotiable. At Control Transformer, we recognize the critical role our transformers play in powering mission-essential systems with consistency and confidence. From avionics and radar to flight simulators and runway lighting, our U.S.-manufactured, aviation-grade solutions are engineered to meet stringent industry standards, including UL, ANSI, and SAE AS9003.

Let's collaborate to elevate your projects to new heights. Contact our engineering team today to discuss how we can support your mission-critical applications.

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